Partition Panel Production Equipment

Partition panel production equipment

Guizhou Theo 9th generation light energy saving wallboard production line includes six systems:

First, boiler foaming system;

Second, raw material storage and transportation measurement system;

Third, casting foaming system;

Fourth, operation/vibration/maintenance system;

Fifth, molding and film removal system;

Sixth, control system.

What is a high quality and efficient production line?

• Quality foaming system
• High efficiency mixing system
• Precision measurement system
• Durable mold car system
• Intelligent control system

Part 1. The boiler foaming system

It comprises a boiler and a foaming machine. Here the polystyrene raw material is foamed into eps particles with a diameter of about 5mm and then transmitted to the storage silo net by the blower for cooling.

Part 2. Raw material storage, transportation metering system

All procedures of raw material storage and transportation measurement system are controlled by PLC system. 1, the cement in the cement tank is transported to the measuring hopper by the screw conveyor for accurate weighing. 2, the sand in the sand tank will be transported by the conveyor belt and lifting bucket to the metering bucket for accurate weighing. 3,Eps will be transmitted to the measuring hopper through the blower and line pipe for weighing. 4, the water will be transported through the water pipe to the metering for weighing. 5, the additive is stored in the measuring hopper after accurate weighing, will be transferred to the mixer through the screw conveyor.

Part 3 Casting foaming system

 All the ingredients will be precisely put into the blender and blend for 3 to 5 minutes. Then the material is injected into the mold machine or transferred to the discharge mixer by the industrial computer operation, and the material is transported to the grouting machine through the hose to automatically realize the pouring molding.

 

Part 4. Operation, vibration, maintenance system

The production site consists of a transport track and a conversion track, with the transport track located at either end of the conversion line track. The molding machine is operated separately by the tractor and the conversion car. After the casting, the film forming machine runs to the vibration position, and the vibration platform automatically presses both sides of the die rail, and enters the curing area for maintenance after the high-frequency vibration eliminates the bubble.

Part 5. Molding and demoulding systems

 After the maintenance is completed, the electric opening device is used, and the forming machine control and each hydraulic cylinder and hydraulic drive device are turned over 90 degrees on the stripper and the panel is removed. Use forklift to transport to the maintenance area, spray maintenance regularly for three days to wait for packaging and shipment. After stripping, the mold car is transferred to the mold car loading area. After the aluminum mold is installed, the electric clamping device precompresses the molding machine, inserts the calcium silicate plate by the operator, and then locks the entire mold cavity with long screws.

Part 6. Control system 

 The control system uses the upper and lower machine positions to connect each other, and simulates the field process with simple and vivid graphics. Modular acquisition technology for precise control. It can be started with one click and run automatically in one cycle, and is also equipped with a monitoring system to enhance security.

 

Do you participate in the Global Technology Sharing Platform?

2.Do you need continuous formulation upgrades?

3.Do you need our help to re-expand the production facilities?

1) **Guarantee**: All machinery comes with a one-year warranty.
2) **Customized Layout**: Tailored layout design based on your plant's requirements.
3) **On-Site Installation**: Engineers dispatched to your factory for installation.
4) **Operation Guidance**: Comprehensive training provided for machine operation.
5) **Panel Installation Support**: Guidance on panel installation to maximize productivity.

1) **Lightweight**:

Panels are 1/7 the weight of brick walls, 1/3 the weight of aerated concrete, and 1/8 the weight of 120mm masonry walls with plastering.

2) **Fire Resistance**:

Can withstand fire at 1000°C for over 4 hours without emitting toxic gases, meeting A-grade state standards.

3) **Waterproof and Damp-Proof**:

Composed of medium-density fiber cement or calcium silicate board, preventing bulking, efflorescence, or degradation due to moisture.

4) **Sound Insulation**:

Achieves a sound insulation capacity of 42dB for 90mm panels, surpassing masonry walls and meeting national residential standards.

5) **Thermal Insulation**:

Excellent energy-saving properties due to the internal alveolate structure and high-quality natural raw materials.

6) **Earthquake Resistance**:

Panels have 1.5 times the impact resistance of masonry walls and can withstand up to 8-degree earthquakes.

7) **Easy Installation**:

Can be nailed, grooved, or embedded for hanging items like air conditioners, with a single-point hanging strength exceeding 45kg.

Theo Group's production line utilizes high-quality raw materials including cement, EPS foam, fly ash, and reinforcing fibers to ensure optimal panel performance.

Our production machinery and wall panels have been trusted by construction companies globally, ensuring quality builds in residential, commercial, and industrial projects.

Each machine is securely packaged to ensure safe transit. Protective measures are in place to prevent damage during transportation, ensuring that your equipment arrives in perfect condition

For more information or to request a quote, please contact our sales team.

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